Here at Salloytech we provide technological solutions for the Thermal Spray facilities and aerospace industry.

Main activity of company is mechanical engineering but the big part of our business is machining difficult-to-machine materials such as nickel-base superalloys and titanium. Our speciality is the production of parts with restrictive quality requirements.

Have a look at our other services.

About Us

Salloytech company was established in 2014. We are engineering office with a production facility. From the beginning of our operation, the company focuses on quality assurance of manufactured parts.

From January 2018, Salloytech headquarter is located at the Science and Technology Park „Świerk” which is the part of the National Center for Nuclear Research in Otwock near Warsaw. Whole area is strictly protected because of the direct neighbourhood of a nuclear reactor ‘Maria’. Entrance to our office, warehouse and production floor is possible only via electronically controlled access zone. When working interdisciplinary projects we are able to take advantage of laboratories and experience of the engineers and scientists employed at the Institute.

Thanks to a team of certified specialists, the aerospace industry is the main customer of our services. Main activity of company is mechanical engineering but the big part of our business is machining difficult-to-machine materials such as nickel-base superalloys and titanium. The company's activity also includes rapid prototyping, reverse engineering and Non-Destructive Testing, work on development projects aimed at improving technological processes and consulting services in the field of quality assurance.

Our main strengths:



jakość
Quality

We maintain Quality Management System in accordance with ISO 9001: 2015 and AS 9100D: 2016 by qualified staff of internal auditors.

technologia
Technology

Using modern machining, loss and additive methods we ensure optimum price / performance ratio while meeting all requirements of the project.

terminowość
Punctuality

Reliable processing from the design phase to the delivery to Customer through the Just-in-Time method.

Our Products

We would like to offer a fabrication of high quality Thermal Spray test coupons, specimens, panels, strips, buttons for:

  • tensile / bond strength test of coatings,
  • hardness,
  • microstructure evaluation,
  • and other tests.
  • These made of superalloys (like Inconel) and titanium are our speciality but we can also work with more conventional metal alloys such as aluminium and steel. Our fixed production lines are capable of providing them tens of thousands per month.

    Test specimens manufactured by our developed technologies will allow you to:

  • improve reduced testing / sampling,
  • stabilize production,
  • decrease warehouse inventory,
  • receive continuous and timely deliveries.
  • We guarantee delivery of high quality and functional products as a result of:

  • years of experience in the aerospace industry in thermal spraying,
  • ISO 9001:2015 certification for manufacturing and design,
  • proven metalworking processes of titanium alloys and nickel-based superalloys,
  • fixed production processes.
  • Test coupons also called “test buttons” for tensile / bond strength test of coatings are our flagship product. We know how many variables are in testing and we do our best to minimize their influence on the test results.

    Thanks to our proprietary manufacturing process we can make test buttons with tight tolerances up to 0.0004 inch or 0.01 mm TIR of:


    • flatness of flat surfaces,
    • parallelism of flat surfaces,
    • outside diameter,

    and with:

    • similar surface finish as the part,

    for the good roughness correlation of the part and the specimen after grit blasting.


    The results of the fabrication are:

    TENSILE / BOND STRENGTH OF COATING TEST COUPON / BUTTON

    Furthermore, our quality inspection staff check each one of them.


    Why to use tight tolerance test coupons?

    High volume production Thermal Spray facilities especially in aerospace industry often need to check coating quality on test specimens by destructive tests e.g. tensile / bond strength test. To decrease the frequency of testing many of them implement Reduced Testing / Sampling procedure. It is mainly based on Primes specification. The magnitude of reduction depends only on a process capability / performance index CPK / PPK calculated with the test results during Statistical Process Control. The more stable test results are the higher reduction can be obtained and maintained. There are many factors of test results variation but one of them is quality of test specimens – and here we have a solution for your facility. Using our made test buttons you can improve reduced testing and hold it on a high level. Please see a visualization of above explanation on the graph below.

    Our Services

    We invite you to view our full range of services:

    Production

    We specialize in the manufacturing of parts from superalloys (nickel base) and titanium alloys by using loss and additive methods. Processing of difficult-to-machine materials is our strong point. We also work with more conventional metal alloys such as aluminum and steel. Our machine park includes a range of machining such as CNC milling, turning, grinding, tumbling, WEDM, micro-impact marking, sandblasting and is constantly being expanded with manufacturing equipment. Other production processes, e.g. galvanic coatings, heat treatment, we are able to provide through controlled suppliers.

    Services related to quality management

    Consulting, audits, preparation for certification, training for implementation and maintenance of:

    • Quality Management System compliant with ISO9001 / AS9100 and PRI AC7004 (NADCAP Aerospace Quality System),
    • technological processes requiring NADCAP accreditation (specialization of Coatings PRI AC7109 - thermal spray, Coating Evaluation Laboratory, Stripping of Coatings, do not hesitate to ask about other processes),
    • laboratories that meet the criteria of ISO 17025 and NADCAP (list AC7101),

    as well as help in creating:

    • control of the first article inspection (FAI) according to AS9102,
    • control and technical plans for special processes.
    Non Destructive Testing

    We can perform X-ray testing using an industrial digital tomograph, which is at our disposal thanks to partnership with the Science and Technology Park as well as a cleanroom (ISO standard 14644-1) that can be used for example to can check cleanliness of the parts.

    Rapid prototyping and 3D modelling

    Thanks to our own resources and the laboratory infrastructure of the Science and Technology Park "Świerk" we can offer services related to the prototyping of metal and plastic parts (including silicone and rubber). We offer 3D printing from metal powders (max volume 90x90x72 mm) and plastic (max volume 250x210x200mm). We are able to design any 3D models (also optimized for 3D printing) in SolidWorks and Inventor software and also create technical documentation by qualified constructors.

    Reverse Engineering

    Using the Laboratory of Spatial Optical Scanner located in the Park structure, we can offer services related to reverse engineering by structural light scanning of the GOM ATOS Triple Scan device. The maximum working space is 560x560 mm.

    Thermal processes - Plasma Spraying

    Our experience in thermal processes, mainly in Plasma Spraying allows for comprehensive optimization from the side of:

    • construction, in the design of technological equipment,
    • technological, as an aid in the selection of the most favourable solutions to protect the part from overspray and sandblasting (masking),
    • quality, we can offer coating quality assurance solutions, consultations when creating control and technical plans, conducting the first article inspection (FAI) and pre-audit for NADCAP accreditation.

    We encourage you to inquire about the details of the offer by contacting by phone, e-mail or a form placed on the website. We will be more than happy to answer any question.

    Quality Systems

    Vision:

    To be a recognizable brand in the thermal spray and aviation industry on the global market.

    Be not only associated with the manufacturing of parts under the customers purchase orders but also with innovative solutions that will bring many benefits to the contractor.

    Mission:

    Salloytech's mission is to meet the requirements of thermal spray and aviation industry customers by:

    • new implementations of technological processes using developed know-how,
    • machining of difficult-to-machine materials using modern and non-conventional manufacturing processes,
    • continuous improvement of employees' qualifications.

    Quality Policy:

    Company Quality Policy is focused on the mechanical engineering projects and manufacturing of parts as well as the implementation of the best quality services, meeting the requirements of our customers. Salloytech is also focused on building lasting relationships with clients thanks to trust and a sense of mutual benefit.

    The main assumptions and objectives of the Quality Management System are:

    • customer satisfaction, which we achieve by timely execution of orders, providing products and services of the highest quality,
    • manufacture of products with assured quality materials while maintaining an advantageous price thanks to cooperation with qualified suppliers,
    • continuous development of infrastructure and improving working conditions by modernizing the production floor,
    • constant improvement of our employees' qualifications thanks to the internal and external training program,
    • high capability manufacturing processes through the implementation of new technologies and modernization of the machine park,
    • optimization of materials costs by extending the range of suppliers,
    • ensuring financial stability of the company by acquiring foreign markets and increasing production on domestic markets.

    Awards

    Mazowsze Provincial Government organizes “Innovator Mazowsza” annual competition and awards the best and the most innovative companies and scientists. Thirteen companies and forty two scientists took part.

    Salloytech came in third in the category for manufacturing technology of metal working in nickel superalloys and titanium alloys with non-conventional methods and special processes for the needs of the aviation industry.


    photo by Rafał Latoszek

    Gallery

    Products made by us: